Bostec Product Finishing Services

Product Finishing Service Mission

Our innovative product ranges have been designed and developed to be scalable and easily adaptable, always allowing for modifications to standarised designs or components based on the specifications required, the unique properties of your process and the scale of operations. Our team can work within and around any existing plant, or start from the ground up with a completely new system, to offer a full turnkey solution for most product finishing projects. We strive to provide solutions with impartiality based on experience, for the requirements now and into the future.

Paint and Powder Coating Finishing Design Solutions

Through computer aided design and digital manufacturing, we leverage our knowledge to reduce costs and increase quality. Our expert engineering team are experienced and equipped with diverse skills, allowing for the effective design and management of projects to meet the varying challenges and obstacles across industry sectors.
  1. Computer Aided Design
  2. Computer Aided Manufacture
  3. 3D Product Rendering
  4. Free Initial Consulation
  5. Latest Design Technology
  6. Full Product Customisation
  7. Designers and Manufacturers
  8. Bias Free System Reviews
  9. Established Partnerships
  10. Full Training and Support
  11. Meeting Legislation
  12. From Design to Installation
Full Turnkey Product Finishing Solutions

Full Turnkey Product Finishing Solutions

Whatever your requirements, whether that be a simple flat pack spray booth or a high volume bespoke automated turnkey process, we will always be happy to meet you in person, see your premises and facilities, helping us to propose the best solution for your unique circumstances. As both a design and manufacturing company, we are well placed to understand the challenges during the process, and working alongside our partners we can include everything you need for a full turnkey solution for complete optimised integrated plant.

Digital Product Finishing Design & Manufacturing

Digital Product Finishing Design & Manufacturing

As a company we strive for continuous improvement, as new advancements in technology allow us all to work smarter, to provide an optimal solution for both now and the future. We pride ourselves on being flexible, forward thinking with attention to detail, taking all legislative safety and environmental considerations into account when proposing your bespoke solution. Our designers are experienced in the effective design and management of projects to meet the varying challenges and obstacles across multiple industry sectors.

Complete Product Finishing System or Supply Only

Complete Product Finishing Systems or Supply

We are a knowledgeable and friendly team who understand that every customer and project is different. To that end, all of our systems and solutions can be delivered flat pack for assembly at a later stage, or fully installed and integrated by our experienced mechanical engineers. Post installation we can help our customers with ongoing servicing, new consumables, annual local exhaust ventilation checks and support with any maintenance issues. We pride ourselves on our service and are always here to help.

Product Finishing Consulation and Project Management

Product Finishing Consultation & Project Management

As a team, having collectively more than thirty years of experience working at the highest level within the surface finishing industry, we are uniquely positioned to offer in-depth analysis, experience based guidance, and quality and value driven consultation with regards to your needs. In some cases, all that is required is one initial visit to oversee your operations. When deeper, heavier, long term or large scale projects are needed, we can offer very competitively priced, bias free reviews, reports and full project management.

Product Finishing Plant Manufacturing

When time is money and there's a business to run, you need reliable, accountable and industry recognised experts to manufacture the most effective solution for your individual finishing requirements. Allow us to help with that and find out why we are a flourishing and reputable company. Our skilled engineers work with industry leading precision tooling to manufacture bespoke machinery to exacting specifications, based on detailed technical drawings with zero tolerance to quality control, managing the whole process from design and raw materials to on site installation.

Product Finishing Manufacturing Precision & Quality

Almost all of the steelwork used within the bodies of our spray booths, industrial curing ovens and post treatment rooms are manufactured on site, ensuring full control from start to finish. This handling of the manufacturing process ensures the quality, fit and finish can be checked before it gets to you, ensuring a perfect fit every time.

High Tech Manufacturing Machinery

Highly accurate and at the forefront of technical advancement, we have the largest suite of automated precision Amada Machinery in the north of the country, ready to utilise at the drop of a hat. This allows our team to respond to your needs with speed and accuracy, producing most of the parts for your plant in house.

Our Manufacturing Partners

Working in partnership with Bradley Manufacturing, our manufacturing processes are at the forefront of modern practices. A third generation family company with more than seventy years of experience in bespoke and highly accurate engineering, the company are our in house fabricators, manufacturing for large scale, global projects.

Spray Booth and Box Oven Installation

We are a knowledgeable and friendly team who understand that every customer and project is different. To that end, all of our systems and solutions can be delivered flat pack for assembly at a later stage, or fully installed and integrated by our experienced mechanical engineers. Customers can choose to have their spray booth, industrial curing oven, drying room or powder coating plant installed and integrated as a full turnkey solution, or just the basic mechanical installation if that better suits the unique requirements of your plant and setup.
Installation Pre-Build Site Survey

Installation Pre-Build Site Survey

For any installation, we typically conduct a full pre-build site survey to ensure all of the designed and manufactured components will fit as planned and expected. This is sometimes carried out prior to quotation, and on more technically advanced projects, also during the design approval stage. This pre-build survey aims to highlight any points for attention before the day of installation, so the process can run as smoothly as possible.

Mechanical Installation of Spray Booths and Ovens

Mechanical Product Finishing Installation

In its simplest form, our installation will comprise of the nuts and bolts aspect of the hardware installation. Our experienced team will arrive on site with the equipment and tooling to mechanically erect your booth, oven or room in situ in the planned space at your facility. We would work alongside your builders or other contactors to ensure that ducting penetration is undertaken successfully, and the plant is left ready for your electrician or plumber to connect to mains sources.

Full Product Finishing Installation

Full Product Finishing Installation

An optional additional service and quoted bespoke, we can also quote for a full turnkey installation, to include the connection of any gas and electrical supplies, the installation of compressor, pneumatics and spray equipment, civil works and the removal of any existing plant equipment. With this option, you will have no additional work to do, other than learn how to use you new equipment. This option is quoted bespoke, so please get in touch for more information.

Spray Booth LEV Testing & Servicing

Servicing is mission critical, and no customer ever wants to shut down their operations. When a breakdown does occur, it can be a nightmare to get issues rectified promptly with minimal impact on production time. You often have to wait and hope that the engineer turns up, only to be let down at the last minute. Other times they will arrive but don’t have the necessary parts, or even make things worse than before they started. Our simple aim is to prevent this from happening, with timely and frequent spray booth, curing oven and drying room servicing.
What is LEV Testing?

What is LEV Testing?

Local exhaust ventilation systems (or LEV for short) are designed to protect workers from hazardous dust and fumes, commonly used in plant machinery including our spray booths, drying rooms and curing ovens. To ensure these systems are functioning correctly and providing adequate ventilation, they need testing by a qualified person, at a minimum of every 14 months. Following health and safety legislation and legal requirements, all employers using such a system must ensure that it is maintained in an efficient state, in full working order, in good repair and in a clean condition. Testing involves a thorough examination of equipment including hoods, filters and ducts, measurement of technical performance using the appropriate equipment and an assessment of its effectiveness. On completion of the test, a certificate will be issued which must be kept for five years.

Product Finishing System Servicing

Product Finishing System Servicing

Servicing your product finishing plant machinery shouldn't be a pain. It should be an easy, painless process of experts checking your systems to ensure health and safety compliance and effective ongoing operations. As standard, our service generally follows the simple five point plan detailed below. We know that sometimes it's simply not possible to cover every issue found in one visit, but with the plan below the vast majority of our customers only need a single visit.

1

Contact the team at Bostec to arrange a convenient service date, which is immediately confirmed by email

2

The day before your service an engineer will call to confirm their time of arrival

3

The engineer arrives when arranged, with a fully stocked van to try, wherever possible, to complete the service in a single site visit

4

Before we leave your site we ensure that you are fully informed of the work carried out and any issues remaining

5

A full report is emailed to you within one working day detailing the works carried out and any further works that may be required
Product Finishing System Service Costs

Product Finishing Servicing Costs

As guide pricing, our services are based on a minimum service charge of 4 hours labour, which includes any certification that may be required to be sent out following the engineers visit. Our hourly rates are £55 plus VAT through the week and £90 plus VAT at the weekends. Each service visit also incurs a mileage charge, billed each way from our base in Manchester at 50p per mile. As a typical service cost example, for a customer located in Birmingham with a spray booth with a service on a Tuesday would be as follows. The service would be a minimum of 4 hours (£220) with a total mileage of 190 miles (£95) so the total cost would be £315 plus VAT, payable in advance for customers without a credit account. If you would like to know more about servicing, or to book an engineer, please do get in touch with our helpful team.

Bostec Booth Oven and Stoving Technologies

Bostec Limited is a leading designer, manufacturer and supplier of product finishing solutions, with head offices and manufacturing facilities based near Oldham in Manchester. With over thirty years of experience in the product finishing sector, our core range of products includes bespoke spray booths, box curing ovens and tunnels, powder coating solutions and bespoke drying rooms, all supported by industry leading design and a dedicated aftersales team. We are approved Wagner powder system distributors and a Gema controls system house.

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